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BIRCUMSHAW
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Plastics and Tooling Consulting
Project Management
Technical Translations
Please note:
Based on our project workload we are currently not soliciting new consulting, auditing or training projects.
B&A provides plastics and tooling consulting services for domestic and international
product development. Offering assistance and advice from concept
reviews all the way through to in-production tools and processes.
Services are available to provide support and alternatives to
your existing skills along with systems to aid the development, tracking
and management of plastics and tooling projects.
Instrumental in helping our clients achieve manufacturing goals,
hone their skills and create a knowledgeable work force. Our experience
allows us the ability to assist your company with all of its plastics needs
from product conception to production. Project
Management from new product development to streamlining existing manufacturing,
our team has the skills to bring it all together.
Part
Design
Smarter and Faster.
Our associated design engineers work to improve functionality, reduce manufacturing
costs and increase performance. We
utilize the latest in CAD software to develop, design, troubleshoot and
model your products before you spend a penny on tooling. We give
you everything you need to make an informed decision. We can take
a sketch from a napkin and deliver SLA (Stereo Lithography), Machined,
cast or rubber prototypes in most cases within two weeks.
Molding
Application Analysis
As a network of molding
professionals we can bring you the necessary talent with expertise in any
molding process that your product requires. We work with numerous
companies worldwide, supporting them with processing, troubleshooting and
training knowledge achieved through years of leading product development
and working the production areas of all types of operations. We have
thousands of hours working hands-on with every known plastic process.
From injection molding, blow molding, injection-blow molding to extrusion,
thermo or vacuum forming. A process specific to the product requirement
for a wide array of applications, from automotive components and consumer
products to thorathentesis valves used in heart monitors.
Resin
Identification
Resin manufacturers
are constantly introducing new engineering grade resins that offer lighter
weight, improved strength, chemical resistance along with cosmetic
and economic properties that are desirable for a particular
product.
Choosing the proper plastic resin and pigmentation method requires a working
knowledge of every polymer and every colorant available. We can evaluate
the function of the molded part to ensure the necessary physical, chemical
and environmental properties are present, as well as eliminate the cost
you would pay for unnecessary properties in resin, fit, function and appearance.
We saved a leading medical device manufacturer $1.5 million a year by eliminating
unnecessary high gloss properties of the resin used for only one component.
We can arrange for color matched parts, resin samples as well as the identification
and analysis of unidentified or questionable materials.
Tooling
Determining what
tooling configuration, i.e. construction material choices, cooling channels,
hot runner, cavity count, cores, slides, part orientation, etc.
can dramatically affect your piece price. Understanding the project's
specific needs and targeting a piece price upfront is critical before spending
unnecessary dollars on tooling costs that could have you paying higher
prices down the road for mold maintenance and packaging activities
(fixturing, nesting, layering, etc.) We prepare a thorough capacity
analysis to alleviate your manufacturing risk as well as protect your return
of investment based on your particular circumstances and product requirements
before building the molds.
Vendor
Identification
We work with suppliers
capable of consistently providing the best possible product and service.
A product that exceeds your quality requirements, that is delivered on time
and at a reasonable price. As your liaison we help you keep costs
low by identifying the best qualified vendors to fabricate your tools and
mold your products. Each shop has their own areas of expertise with
a variety of components geared for a variety of markets and uses.
You don't need a brain surgeon to treat a hang nail. Just like in
any industry, ability is driven by experience and not everyone can have
all the experience. There are some molds that we would only have built
by certain tool makers. Some tools would be unreasonably expensive
at this same shop. The same applies to molders.
Mold
Qualification
We take you through
all the requirements to qualify and validate a tool and process.
Identifying and isolating all process variables that affect your success
and efficiency depends on a disciplined mold qualification plan.
We document your product specifications, and test the molding process with
statistical process and quality control studies that provide you with performance
reports revealing part and process limits and what can cause them.
By identifying all the relevant variables that affect the molding process
up front, you will already have the solutions and resources to correct
and reverse them when they are later introduced during normal production
runs. You will have full control of your process when you can willfully
introduce as well as eliminate a quality condition you specify.
Manufacturing
Systems, Processes and Implementation
Our experience extends
beyond part design, tooling and qualification stages of a product.
We can help design your plant layout, research and specify manufacturing equipment
and power requirements, set-up and start-up your equipment and train your
employees to properly and safely run production. We can help you
with decisions about process cooling equipment, molding machines, granulators,
resin dryers, robotics, end of arm tooling and assembly fixtures.
Expert
Witness Testimony Bircumshaw
& Associates' expertise in plastics and related industries is available
to law firms for contractual, equipment, product and production disputes.
Please note:
Based on our project workload we are currently not soliciting new consulting, auditing or training projects.
ENGINEERING
- NEW TOOLING - MOLD PM - TRAINING - RECRUITING - TRANSLATIONS
ABOUT
US - ARCHIVES - INDUSTRY LINKS - CLIENTS - CONTACT
US
BIRCUMSHAW
& ASSOCIATES
San Diego , California
United
States of America
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